User manual BIKE FRIDAY TRAVELTRAILER

[. . . ] You will find Green Gear Travel Systems to be simple and reliable for adventures the world over. 1. Trailer Parts If you purchased a TravelTrailer with your Bike Friday, you should have two trailer wheels and two yellow felt bags with the tongue and axle. The boom of your TravelCase should have three holes drilled in it if you ordered the TravelTrailer Fig. If you ordered the TravelTrailer separately, you will need to find the three dimple marks in the boom of your case and drill them through with a 1/4" drill. If You Need Help . [. . . ] Attach Trailer Axle With the TravelCase open and standing on its le side, aach the axle assembly by slipping the two threaded studs through the two holes in the right side of the case. Add Last Thumb Nut Place one flat washer over the threaded stud inside the TravelCase and add the last thumb nut. Each aachment point should be a sandwich consisting of trailer frame, flat Fig. Add Thumb Nuts Place one of the flat washers over each threaded stud, and then loosely thread on the thumb nuts--do not tighten them yet. 8. Wheel Axles From one axle end remove the clevis pin, the flat washer and the rubber O-ring. Note the order of these parts when installing the trailer wheel. Fig. Attach Trailer Tongue Take the long trailer tongue and remove the thumb nut and one washer from the threaded stud. Slip the hollow end of the tongue over the end the of the T-bar so that the threaded stud in the tongue fits into the remainFig. Install Trailer Wheel Each trailer wheel has two bearings; one is flush with the outside of the wheel, and the other is recessed. Slide the trailer wheel over the axle end with the recessed side down and the flush side up (outside of the trailer). Fig. 9 Mount trailer wheel. 4 www. bikefriday. com 800-777-0258 · +1-541-687-0487 800-777-0258 · +1-541-687-0487 www. bikefriday. com 5 Accessories: TravelTrailer 10. Add Axle End Washers First install the rubber Oring so that it sits next to the wheel bearing; then install the flat washer over the Oring. Accessories: TravelTrailer 13. Stacker Strap (Tandem) The supplied nylon strap holds the upper TravelCase in place. Slip the small loop over the trailer tongue and run the strap through the TravelCase pull handle. Fig. Insert Clevis Pin Insert the clevis pin through the hole in the axle end to secure the wheel. The flat washer should be lightly pressing against the clevis pin from the inside, with the O-ring acting as a sort of spring to keep the wheel Fig. Connect Trailer Hitch To aach the trailer hitch to your frame, simply pull the knurled collar on the coupler back while you push the coupler over the nipple on the frame. Fig. Mount Other TravelCase (Tandem) Lean the stacker unit back and remove the two thumb nuts and washers. Place the other TravelCase on the stacker so that the two threaded studs go into the axle holes in the case. The photo also shows how you would access the lower case when touring. [. . . ] This warranty does not cover normal wear and tear, improper assembly or maintenance, folding or unfolding, or installation of parts or accessories not originally intended or compatible with the bicycle as sold. Under no circumstance(s) shall Green Gear Cycling be responsible for incidental or consequential damages. This warranty gives you specific rights, and those rights may vary from place to place. The 30-day money back guarantee and our warranty apply to bicycles and parts purchased directly from Green Gear Cycling, Inc. [. . . ]