User manual FAGOR 8040 MC CNC
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Manual abstract: user guide FAGOR 8040 MC CNC
Detailed instructions for use are in the User's Guide.
[. . . ] 0307 (SOFT M: 7. XX) (SOFT M: 7. 1X)
NEW FEATURES
8040 CNC
8040 CNC
NEW FEATURES (SOFT M: 7. XX) (SOFT M: 7. 1X)
Page 2 of 2
Version 7. 01
1 Detected errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 Sampling period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3 The meaningless zeros will not be displayed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4 Management of the new Sercos board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 5 Key inhibiting codes for the monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 6 New work languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 7 Load version without using an external microprocessor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 8 WINDNC improvements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 9 Telediagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 10 Improvements to the profile editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 11 Modified variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 12 New variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 13 New range of OEM subroutines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 14 RPT instruction with program number definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 15 Improved non-random tool magazine management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 16 Improved drive parameter management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 17 User and OEM arithmetic parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 18 Exponential type of leadscrew backlash peak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 19 Functions associated to machine safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 19. 1 Limit the feedrate of the axes and the spindle speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 19. 2 Cycle Start disabled by hardware errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 19. 3 Maximum spindle machining speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 20 Axes (2) controlled by a drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 21 Mandatory home search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 22 Change of active tool from the PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 23 Synchronize a PLC axis with a CNC axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 24 Error register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 25 Path JOG mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 26 Tool inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 27 New instructions in the configuration language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 28 Improvements in tool compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 29 Improvements in high speed machining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 30 New graphics option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 31 Improvement in the tool measuring cycle PROBE1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 31. 1 Measure or calibrate the tool length. [. . . ] Arithmetic parameter P290 Change position on X Arithmetic parameter P291 Change position on Y Arithmetic parameter P292 Change position on Z In subroutine 55 of the previous section, the line fixing the movement to the change point must be modified: Where it says: G0 G53 XP???Define the coordinates of the change point (X, Y, Z) Press key or keys: After moving over the coordinates for the axis to be defined, one can: a) Enter the value manually. Key in the value required and press the key b) Assign the present position of the machine. Move the axis, by means of the handwheel or the JOG keys, up to the point required. Press key Press key The CNC assigns said coordinate to the field selected. ; Movement to the change point defined by
Chapter 2 - page 15
2. Operating in JOG mode 2. 5 Tool control 2. 5. 2 Tool calibration
MC work mode
2. 5. 2
TOOL CALIBRATION
To access tool calibration mode press key
The CNC displays the following information:
1. - Header for the selected operating mode: «Tool calibration». 4. - Current machine status Actual (real) X, Y, Z coordinates, actual axis feedrate "F", actual spindle speed "S" and "T" tool currently selected. 7. - Nominal life, real life, family and status of the table set in the tool table. To calibrate the tool take the following steps: 1. - Define the tool in the tool table. 2. - Carry out tool calibration
Chapter 2 - page 16
MC work mode
2. Operating in JOG mode 2. 5 Tool control 2. 5. 2 Tool calibration
2. 5. 2. 1
DEFINE THE TOOL IN THE TOOL TABLE
To define a tool in the tool table take the following steps: Select the tool number to be defined Press key to select field «T»
Key in the tool number to be defined and press key If the tool is defined, the CNC will display the values stored in the table. If the tool is not defined, the CNC will assign it a offset with the same number and all the data that define the geometry and lengths of the tool will be reset to value 0. Select the offset number to be associated with this tool The "D" field must be selected. If not, use the Key in the offset number to be associated with the tool and press Define the tool dimensions The tool data is: R L Radius Length I Radius wear K Length wear keys.
Even if the tool length is known (L), it is recommended to measure it as indicated in the next section. The CNC assumes (R+I) as the real tool radius and (L+K) as the real tool length. To set these values, select the corresponding field using the value and press Define the rest of the data associated with the tool , key in the desired
Nominal life. Machining time (in minutes) or number of operations that the tool may carry out. Machining time already elapsed or number of operations already carried out. When requesting a worn-out (expired) tool ("actual life" greater than "nominal life"), the CNC will select the next tool in the table belonging to the same family instead of the one requested. N = Normal (family 0-199) S = Special (family 200-255) A = Available E = Expired ("actual life" greater than "nominal life") R = Rejected by the PLC
key in the
To define these values, select the corresponding field using the desired value and press
Chapter 2 - page 17
2. 2. 5 2. 5. 2
Operating in JOG mode Tool control Tool calibration
MC work mode
2. 5. 2. 2
TOOL MEASUREMENT
There are 2 ways of measuring a tool. [. . . ] The name of the part-program can be any integer between 1 - 899999.
Surface milling. Drilling +Positioning in arc.
Circular boss.
Rectangular pocket.
Self-teaching Manual
Chapter 6 Page 3
Conversational part-programs
MC Model
6. 2 Edit a part-program.
To edit a part-program, we first choose the operations needed to execute the part. in a straight line Surface milling
Simple pocket Profile
Self-teaching Manual
Chapter 6 Page 4
Conversational part-programs
MC Model
Once the sequence of operations has been chosen, the part-program is built by editing the operations one by one.
STANDARD SCREEN
(Enter number) + e. g. : <555> +
+ (Comment) + + <SAMPLE PART> +
NOTE: The following keys are used: : To move up and down on each column. [. . . ]
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