User manual KENWOOD TS-440S

[. . . ] Overview · The TS-440 is a triple conversion type transceiver, incorporating a general coverage receiver, which uses 45 . 0 5 MHz as the first IF, 8 . 83 MHz as the second IF, and 45 5 kHz as the third IF . · The TS-440 is compact, but allows for installation of a n optional internal automatic antenna tuner operating in th e amateur band from 3 . 5 MHz to 28 MHz and enables a wide range of antennas to be used . · The TS-440 also contains a microprocessor-controlled digital PLL circuit which controls frequency in 10 Hz step s using a single crystal oscillator to implement high accura cy and stable frequency control . · The TS-440 has the following major features : (1) Selectable VFOs ; VFO-A and VFO- B (2) Direct frequency input using a numeric keypa d (3) 100-channel memory containing frequency band , and mode information (channel 90 to 99 for split fre quency memory ) (4) Memory scan in 10 channel groups and two type s of program sca n (5) RTTY (AFSK) mode availabl e (6) Squelch circuit operational in all mode s (7) Dual filters available to improve selectivity and SI N ratio (optional filter required ) (8) IF shift, audio notch, IF filter switching, and RF AT T functions for convenient interference reductio n (9) Large heat sink and cooling fan (100 W) enabling u p to one-hour continious transmit operatio n (101 Full and semi break-in circuits for C W (1 1) External-computer controllable (optional interface re quired ) (12) Many easy-to-read meter functions such as th e received signal strength (s-meter), transmitter power , SWR, and ALC level . 2 . [. . . ] This test provides a method of testing the TS-440 digita l system in a shorter time during production or servicing . Circuits which are difficult to test during program execution to be tested easily . Items on which information is held only by the CPU an d is not available to the user to be tested . a. The power switch on while pushing switch 4 (AM) an d switch T-F SE T 3. The test number has starts from "0" to "56" and EN D when turn the VFO knob clockwise . LIST TEST NO Condition Start All Fip's light's All Fip's light's (Segment) All Fip's light's All Fip's OFF (digit) Each digit lights G1 G2 " G3 G4 G5 G6 , , G7 G8 G9 G10 G11 G12 G13 TES T NO 31 32 33 34 35 36 37 38 39 Conditio n RES = "H " CO = "H" (AID ) , , = "L" I "' ) AX = "H" ( " 1 ="'L" ( ) 0 2 3 q 5 6 7 8 9 10 11 40 41 8255 Port A all = "H" (IC2 ) "" all = "L" (­ 1 8255 Port B all = "H" (· , 1 , , "' all ="L" (, , ) 8255 Port C CO-C3="H" 1, , ) C4­C7 ="L " "" CO­C3="L" (·· 1 C4­C7="H " 8255 Port C all= "H" (IC53 ) (·· ) all= "L" LOCK, PTT, MIC, U/D, AT, VS-1(BUSY)chec k [SIMPLEX] VS-1(BUSY)chec k Key scan inport chec k 1 (LSB), [6 , V/M, VOICE (check) 2 (USB), , M/V, RIT, A/B (check ) 3 (CWI, ] , SCAN, XIT, SPRIT (check ) ] (AM), 42 2 13 14 15 16 17 8 19 " 43 44 45 46 47 48 49 50 BZ ON BZ OFF Mode LED all ON all OFF RL ="H" 20 51 9 , MIN, T-FSET, A=B, 100L 200L 400L (·· ) 21 22 52 I5 (FM), 0 , (FSK), CLEAR, IMHz, 25L 50L 25U 50 U 53 ENT, DOWN, UP, 100U 200U 400 U ­ -- 23 24 25 26 27 28 29 BAND all = "H" all = " L " PD ="H'· ENF EN P = ·'H " = "L" (immediatly ) 54 55 56 EN D 30 25 TS-440S CIRCUIT DESCRIPTIO N SW Monitor Display changes by TEST numbe r Displa y TEST NO I / LOCK I I I I I MI C UP I MI S DOWN / PT T or Al I VS- 1 BUS Y AT 43 11 LSB VirU VOIC E tl \' USB RIT A/ B ® CW SCAN SIT SPRI T i D AM 09 rUIN T-FSET A=B 100 L (_) 200 L 1?35U (Ii) 400 L L SO U CLEAR FM 1MHz 25L SOL 0 400 U ENT DOWN UP 100 U 200U L g. , 5 , g If the display changes from " ; " to " /7 " by operate the key in chart then function working properly . ; 26 TS-440S SEMICONDUCTO R SN74LS138H (Control unit IC51) Data outputs TRUTH TABL E Input Enable G, x L H H H H H H H H G2 H x L L L L L L L L C x x L L L L H H H H Selec t B x x L L H H L L H H A x x L H L H L H L H Yo H H L H H H H H H H Y, H H H L H H H H H H Y2 H H H H L H H H H H Y3 H H H H H L H H H H Y, H H H H H H L H H H Y5 H H H H H H H L H H Y6 H H H H H H H H L H Y7 H H H H H H H H H L Outpu t Note : 1 . H : High leve l L : Low leve l X : "H" or "L" 27 TS-4405 SEMICONDUCTO R TC4013 (Display unit IC3 ) RESE T SE T 6 DAT A 5-D 3 - CL CL S Q 0 2 9- D I I - CL 8 S 0 - 13 -1 2 CL R R 10 0 CLOCK CL CL TC4040BP (Control unit IC55) QI Q2 03 Q4 05 06 O©®® LD OOD--CP _ RO 0 CLOCK 10C'> D CP _ RO D CP _ ~-CP - -CP RO R0 R0 CP R0 RESET DO R CP D R CP D R CP D R CP R CP D R CP D 012 Q5)0I I (14)Q10 (12)09 (13)08 (4)0 7 TC4069B P (Control unit IC4 ) (TOP VIEW) I 1 28 TS-440S SEMICONDUCTO R e MB4052 PC 5 7~J7 Co CI IF-SHIFT - ® AI O Ag Comparato r D PC7 780 0 R R IT - Lam, ~ , Multi _ r Not us e o D I ple Comparato r Resistor 12 ADC CLK PC 6 le 8255 (IC2 ) 8 L A3 bi t RS +5v DA C EX . 2 . 5 K 6 VccI S Vcc2 v CC I O A . G D. G MB4052 Pin Descriptio n I/O Signal Pin Function s Pin No . 2 3 4--7 9 10 11 Pin Name Range expande r input Range expande r output Analog entrance Channel select input Chip select input Symbol Ex . FIP Corresponds to th e output of 0o to 012 Pc h r 1p V0 0 Segmen t driver (00 -- 012) Vss 26 27 28 Ot o 0 11 01 2 V00 0 Oo Ot s ) Power supply pin -- 5 V ± 10% ) 34 TS-440 S PARTS LIS T r CAPACITORS CC 45 TH 1H 220 12 34 5 J 6 · Capacitor value 0 1 0 = 1p F 1 0 0 = 10p F 1 0 1 =100p F 2nd Word ppm/°C 1 0 2 = 1000pF = 0 . 001µF G H J K L 30 - 60 ± 120 ± 250 50 0 1 0 3 = 0 . 01µ F 2 2 0 = 22p F 1st number 1 Multiplie r 2nd numbe r ceramic, electrolyic, etc . coefficient · Temperature Coefficient P R S T U C L 1st Word Color" Black Red Orange Yellow Green Blue Viole t -80 -150 -220 -330 -470 -750 0 pp m/ C · Tolerance Code C ) '-0 . 25 D t0 . 5 G ±2 J ±5 K ±10 M . 20 X +40 -20 Z +80 -20 Example CC45TH = -470±60 ppm/° C P +100 -0 No code e 10µF-10^'+50 4 . 7µF-10-+7 5 iha MO Code (pF) B ±0 . 1 C ±0, 25 D ±0 . 5 F ±1 G ±2 Less than 10 p F · Rating voltage \2nd or d C A B 1st word 1 . 6 0 1 . 0 1 . 25 12 . 5 16 1 10 2 100 125 160 1250 3 1000 1600 · Chip capacitor s F SLIHOOG J 73 :-, J L7_ 3 rot 7 `T 67 12 345 (Chip) (CH, RH, UJ, SL ) CF 7 3 F F1H000 0 (EX) L ~o E CC D 2 . 0 20 200 2000 E 2 . 5 25 250 2500 F G H 5 . 0 50 500 5000 1 J K V 35 L 5 . 6'_ 0 . 5 3 . 2 ± 02 2 . 0 ± 0 . 3 W 5 . 0 ± 0 . 5 1 . 6 ± 0 . 2 1 . 25 ± 0 . 2 T Less than 2 . 0 Less than 1 . 2 5 Less than 1 . 2 5 4 . 0 3 . 1 5 31 . 5 40 315 400 3150 4000 6 . 3 8 . 0 80 63 630 800 6300 8000 Dimensio n Dimension code Empty E F Dimensio n (EX), -1 T /jL=7 ->- Refer to the above table . / 12345 (Chip) (B, F ) 6 7 · Chip resistor (Carbon ) D73F a 28000 (EX)~ J 123456 7 (Chip) (B, F ) · Carbon resistor (Normal type ) RD 1 7 a BX000 J 77 : 7 7 L - 7 : 77, E -1 12345 67 L W T Wattag e ceramic, electrolytic, etc . 3 . 2±0 . 2 1 . 6+-0 . 2 0 . 57 2B 2 = Shape E 3 = Dimensio n 2 . 0+0 . 3 1 . 25±0 . 2 0 . 45 2A F 4 = Temp . coefficien t Rating wattage 5 = Voltage ratin g Dimension 6 = Valu e Cord Wattage Cord Wattage Cord Wattag e 7 = Tolerance . 1 4W 3A 1W 2A 1 10W 2E 1 8W 2H 1 2W 3D 2W 2B 2C 1 6 W 35 TS-440 S PARTS LIST SEMICONDUCTOR Re marks Diode Name 1S155 5 1S13 3 1S258 8 15158 7 1S100 7 1SV53 A 1SV15 3 1SS10 1 1SS9 9 1N6 0 1N444 8 S31 C BA28 2 MA85 8 US109 0 DAN40 1 MC93 1 M I20 4 MC92 1 N Vari-cap Varistor ITT310T E MV 1 3 MV-5 T MV20 3 N Zener diode SVO3Y S MTZ 3 MTZ 4 MTZ 6 MTZ 7 MTZ 9 MTZ 9 N N N . 0J B . 3J C . 2J A . 5J A . 1J B . 1J C IC UZ 3 . 0 B UZ 6 . 2B L UZ 9 . 1B L V06 B SDT100 0 5T41 L 112-502- 2 32D2 7 DSP-301 N ) N : New Part s * : Please note that parts are sometimes not in stock, and it takes much time t o deliver . Item Digital Tr Re marks N Nam e DTC 1 14E S DTC143T S DTC124E S DTC 144W S DTA114E S 2SA562 (Y ) 2SA562 T M 2SA950 (Y ) 2SC1959 (Y ) 2SC1815 (Y ) 2SC205 3 2SC207 5 2SC2458 (Y ) 2SC2459 (BL ) 2SC250 9 2SC253 8 2SC2570A 2SC2668 (Y ) 2SC2603 )E ) 2SC287 9 2SC3113 (B ) 2SC2787 (L ) 2SK30 (GR ) 2SK30 (0 ) 2SK192 (GR ) 2SK192A (GR ) 2SK192A (GR)* J 2SK 125- 5 3SK73 (GR ) 3SK74 (L ) 3SK122 (L ) AN61 2 AN655 1 AN780 5 AN780 8 BA71 8 BA6109U 2 BX612 4 6X719 1 HD1011 6 HD 1013 1 HD1012 5 N Item Re mark s N N Nam e LM2931Z-5 . 0 M 54460 L M54459 L M54561 P M 74LS00 P M74LS123 P M74LS145 P MB361 4 MB405 2 MB8700 6 MBM27128-25JA 1 MBM8418-2OLP GR A MC10125 L MC10131 L MC10116 L MC3357 P MN614 7 MN6147 C NE555 P NJM2903 D NJM2903 S NJM2904 M NJ M 2094 S PST520 D SN74LS90 N SN74LS10 N SN74LS112 N SN7404 N SN74LS123 N SN74LSOO N SN74LS138 N SN74LS145 N SN16913 P TC4001B F TC4011B P TC4013B P TC4030B P TC4069UB P TMP8255AP- 5 p. PC1158H 2 p. PC2002 V APC4558 C 1PD63000 APD8255AC- 5 0PD7800 G N TR N N N N N N N N FET ) N N N ) N N Thermistor N Surge absober N Destination table K Ml M2 T W X : for U . S . A . : GENERAL MARKE T : GENERAL MARKE T : for Englan d : for Europ e : for Australi a 36 TS-440S x New Parts Parts without Parts No. Address New Parts PARTS LIS T Parts No . -gfs Description Desti nation Re mark s offtit g. gl. 114 4 TS-44 0 1 2. 11) 3A 21) IA 1A IF 21H 13A 3A 3A 1A 2C 21 :it: A01--0990EI12 AU10999-0, 1 A40--0617-03 B04--0411-04 BEIS-07OR-04 B30-00JI'IS B40-362S-414 B40-3625-04 B40-3626-04 14, 12-1, M22-04 B43106304 B43-1064EO4 B43EIO65-04 B43-1066-04 B46-0410IO B50-8048-00 B50-8048-00 B50-8049E-00 B42-1. 72-04 E07-0751-05 E070852-05 E30163005 E310431-1 . 5 F05-2034-05 F'05E2034-05 602---0 :505-17'5 G53 -0509-04 1401-4603-04 H01E4-683-04 Hill. -4684--U4 HOIE4685-04 H03-227R-04 H03-2278-04 H01. 3-2285-04 H10-261502 H10-261. 6-02 H12-1315-04 H20-1425-03 H25-0079-04 H25-0079-04 H25-0112-04 3 4 9 I[) 1_1 11 14 14 14 17 22: CASE cnsE PANEL ASS Y 130 -FTOM PLAT E (A) UPPE R (B) LOWE R SF' MOUNTING HARDWAR E SP GRILL CLOT H PH 01- LAMP (14V, 80MA ) MEIE R MNDEL. [. . . ] L01-8166-05 S29-2406-05 S40-1404-05 S59-1407-15 K, M, W, X T T42-0005-15 X43-1400-00 K M, W T, X M, T, W, X K K, M, W, X T C1 0 C4--7 C9, 1 1 C8 Cl C2, 3 N N Push kno b Power transf . Voltage selector switch Power switch Thermostat Fan moto r AVR unit S2 Si TM 1 . 102-0427-04 J13-0033-15 J42-0403-05 J42-0434-05 N N N N arks Description AC cord AC cord Cable with plug Heat sink plate Heat sin k Fuse 4A Fuse 4A x 2 Fuse 6A x 2 Fuse 6A Fan cover Fa n Packing carton (inside) Packing carton (inside) Packing fixture (F ) Packing fixture (R ) Cushio n Protective cove r Protective bag Foot x 2 Assistant foot Fuse holde r Cord bushin g Rubber bushing x 3 K, M, W, X T W X Ref . No . K M, T, W, X K M, T, W, X PARTS LIST SEMICONDUCTO R Item Diode arks Name 151555 S25VB1 0 U05B RD9 . 1EB2 SLP144B Item Thermistor narks N : New part s Nam e 32D2 7 N N N N N Zenerdiode LED N PS-430 GENERA L A01-0937-02 A01-0938-12 A20-2461-03 A20-2462-03 B39-0407-04 B40-2634-04 B41-0626-14 B41-0627-14 B41-0630-04 B42-1733-04 B42-1770-04 B46-0404-00 B50-4014-00 B50-4015-00 CE04W1 E4R7M CK45E2H103P CK45F1H473Z C90-0865-05 C91-0079-05 C91-0496-05 518-0351-05 E20-0282-05 E22-0472-05 E23-0015-04 E23-0425-05 E30-1643-15 E30-1644-15 N N N N N Case (upper ) Case (lower ) Panel Panel Spacer x 2 Name plate Voltage sheet 120V Voltage sheet 220V Voltage sheet 240V Voltage sheet Current indication sheet Warranty card Instruction manual Instruction manual E C C E C C 4 . 7 25V N N N N N N N N Part No . arks Description Ref . No . Qty AVR UNIT (X43-1440-00 ) CE04W1C470M CK45F1H103Z CK45F1H473Z C90-0814-05 E23-0022-04 E23-0046-04 F40-0273-05 E40-0473-05 J31-0502-04 J42-0428-05 R12-0427-05 RS14AB3A181J RS14GB3D4R7J E C C E 47 0 . 01 0 . 047 4700 25V 16V C9 C1, 2, 5 C7, 8 C3, 4, 6 1 3 2 3 6 2 2 1 4 4 VR1 R9 R2 3W R7, 8 1 1 1 2 0 . 01 500V x 4 0 . 047 x 2 4700 25V 0 . 01 470P x 2 Terminal Square terminal Mini connector 2P Mini connector 4P PC board collar PC board bushing Trim . [. . . ]